Design • Die Casting • Surface Finishing

Quality

  Die casting have significant advantages when a brand holder develops a product.

  A well designed and fulled communicated made part can lead to major cost savings, not only in the part price itself but also in the overall cost of production.

  We support customers with cradle to gave service starting from the begining and help you analysis how to make the overall production cost saving.

  For example, when we cast a part, we can create complex net shapes,including external threads and complex internal features with minimal draft angles—minimizing secondary operations. We can also combine multiple parts into a single part, eliminating assembly operations in the following process and lowering labor costs.

  Starting from design till manufacturing, all of our tools aim to avoid any shortfalls which can be vetted and corrected before the tool is built.

  Modifying die features and modeling the overall structures in the first begining will help to improve the final part but also increase the quality of the tool.

  During this tooling and constructure design phase,we can also predict how the tool will be and set removalbe inserts if needed to save time and maintenance.

  With over 25 years of experience, our professionals’ knowledge and experience make a tremendous difference for our customers. Not only best die cast tools can be created but any issues arise during the production process can be handled because we have worked with thousands of customers from nearly every industry.

Different products and parts may need different kinds of die casting technolody.

  Multi-Slide Die Cast Tooling

  Multi-slide tooling is designed to use four (or more) perpendicular slides in the tool which can allow us to create more complex and exquisive castings.

  The unique advantages are as below:

  1. Achieving net shape in the first time, avoiding secondary operations in the following assembly production process.

  2.Complex shaping and high tolerances are best choice for world-class quality requirements with a lower total costs.

  3. Higher accuracy compared with standard traditional multi-cavity dies.

  4. With multi-slide technology, we can get more compact tools which are less prone to parting-lines and we can reduce its negative effect on the finished part’s dimensional tolerances.

  Thin-walled space structure, also called shell structure. Its thickness is much smaller than other dimensions (such as span), so it is called thin-walled. It belongs to the space force structure, mainly bears the axial pressure in the curved surface, and the bending moment is very small.

  This technology is specially used for 5G optical module, which needs higher precision, thin shells and complex structure.

  In order to produce small and light parts, thin-wall die casting molding technology is most in-demand to produce more accurate and exquisive parts.

  ”Thin wall” is usually defined by lightweight electronic parts with a wall thickness of less than 1mm.

  For larger automotive parts, “thin” can be 2MM. In one word, thin-walled products require revisements in processing technology: higher pressure, high speed, shorter cooling time, and changes in the ejection and gate arrangement of the parts. All Well Cast crew has handled well of these technologies to develop higher accuracy parts cost effectively.

  Conventional die cast tooling comes in single cavities (one part each time) or multiple cavities (more than one part each time). Our conventional tooling process is designed with only two slides which can provide customers with production efficiency and lower cost.

  When you working with us, you receive:

  1. High quality built molds efficiently ready for high volume production.

  2. More care and communication in the first begining on the design and tooling construction design support us to avoid secondary operations. Our mission is always to get the most efficient net shape in the begining.

  3.Careful plan and stage one communication can eliminate some following machining process and can reduce costs for customers.

  4. Our experiences predictive depreciation rate analysis extend the molds and dies life. Our engineers predict which part of the die may wear out faster and insert it as a separate piece of steel to make sure get more perfect products.

  5. Carefully planned water and cooling lines ensure artwork-like appearance.

  Conventional die cast tooling comes in single cavities (one part each time) or multiple cavities (more than one part each time). Our conventional tooling process is designed with only two slides which can provide customers with production efficiency and lower cost.

  When you working with us, you receive:

  1. High quality built molds efficiently ready for high volume production.

  2. More care and communication in the first begining on the design and tooling construction design support us to avoid secondary operations. Our mission is always to get the most efficient net shape in the begining.

  3.Careful plan and stage one communication can eliminate some following machining process and can reduce costs for customers.

  4. Our experiences predictive depreciation rate analysis extend the molds and dies life. Our engineers predict which part of the die may wear out faster and insert it as a separate piece of steel to make sure get more perfect products.

  5. Carefully planned water and cooling lines ensure artwork-like appearance.

  External surface plating or finishing should be applied to components if the parts require a decorative finish or corrosion resistance. Our luxury hand bag customers are always requesting us for chrome-plating effect to show the high quality of their bags. We can do Chrome-plating and regular painting by ourself and help customers to source other finishing requirements.

  Below are several points to check if the finishing is good enough:

  1 The appearance outlook checking:

  The coating appearance should be consistent in color and crystalline; no blistering, peeling, pinholes, or scorching; no obvious roughness, burrs;no obvious water marks or fingerprints.

  2 Coating thickness:

  The plating thickness of the main surface should meet the customers requirements according to the contract and drawing.

  3 Binding force:

  The binding force test shall be carried out according to the method agreed by both parties. After the test, the coating and the substrate should stay together close and no delamination, peeling, or falling off. (We have many kinds of test methods such as friction polishing test, shot peening test, peeling test bending test, etc., for different plating parts and coatings).

  For special projects with specific assembly and installation requests, All Well Die Casting works closely with customers to explore assembly and installation solutions.

  We are not only a die casting manufacturing for you, but we are an experienced consultant to support you to go through all the following production procedures smoothly.

Are you ready for this high precision voyage with ALL WELL CASTING? Get connected with our enginner now!

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